IEC 62368 Coin Equipment Flat Crush Tester

Product Overview

The ZLT-D3 Crush Test Flat Surface is a precision-engineered testing tool designed to evaluate the structural integrity of equipment containing coins—specifically targeting handheld remote controls—per IEC 62368 Clause 4.8.4.6. This tool applies a controlled crushing force to exposed surfaces of devices, ensuring they can withstand real-world pressure without compromising safety (e.g., preventing coin dislodgment or internal component damage).

Key to its functionality is the flat test surface, which measures approximately 100mm × 250mm—a size specified by international standards to ensure consistent testing conditions. When paired with a push-pull meter, the surface delivers a precise crushing force of 330N ± 5N, eliminating variability that could skew test results. Manufactured by ZLTJC (a leader in electrical testing equipment), the ZLT-D3 is built for reliability, with a robust metal construction that resists deformation under high pressure. It is an essential tool for manufacturers, labs, and certification bodies focused on meeting global safety standards for coin-containing devices.

Technical Parameters

Product Features

Precision Force Application

The ZLT-D3 delivers a calibrated force of 330N ± 5N when paired with a push-pull meter, ensuring compliance with IEC 62368 Clause 4.8.4.6. This precision prevents under-testing (which risks unsafe products) or over-testing.

Standardized Test Surface

The 100mm × 250mm flat surface aligns with international testing requirements, guaranteeing that results are comparable across labs and regions. The surface is polished to avoid scratching or damaging the device under test.

Robust Construction

Made from high-strength metal, the test surface resists bending or warping even when applying the maximum 330N force. This durability ensures long-term accuracy and reduces maintenance costs.

Easy Integration with Existing Tools

The ZLT-D3 is designed to work seamlessly with most commercial push-pull meters, eliminating the need to invest in specialized measurement equipment. It also includes a stable base to keep the device under test secure during testing.

Application

Handheld Remote Control Manufacturing

TV remotes, air conditioner remotes, and other coin-powered handheld devices require testing to ensure coins do not fall out or damage internal parts under pressure. The ZLT-D3 is the primary tool for this compliance check.

Coin-Containing Electronic Equipment

Devices such as portable radios, small gaming consoles, or travel adapters with coin compartments use the ZLT-D3 to validate structural strength, meeting IEC 62368 requirements.

Safety Certification Bodies

Labs accredited by IEC or regional authorities (e.g., CE, FCC) use the ZLT-D3 to verify that products meet mandatory safety standards before they are allowed to be sold in global markets.

Quality Assurance (QA) Labs

Manufacturers’ in-house QA teams use the tool for batch testing, ensuring every unit leaving the production line meets the same high safety standards for crush resistance.

FAQ

What equipment do I need to use with the ZLT-D3?

The ZLT-D3 requires a compatible push-pull meter to apply the calibrated 330N ± 5N force. It works with most standard push-pull meters available on the market.

Is the test surface dimension fixed, or can it be adjusted?

The surface dimension is fixed at 100mm × 250mm to comply with IEC 62368 Clause 4.8.4.6—this standardization ensures test results are valid and comparable.

What is the lead time for the ZLT-D3?

The lead time is 10 days from order confirmation. For urgent orders, please contact our sales team to discuss expedited shipping options.

Can the ZLT-D3 test devices other than remote controls?

A: Yes. While it is optimized for handheld remote controls, it can also test other small coin-containing equipment (e.g., portable radios, travel adapters) that requires compliance with IEC 62368 Clause 4.8.4.6.