Product Overview
The ZLT-CXY1 Non-Solid Pins Test Apparatus is a professional testing device developed by ZLTJC to evaluate the mechanical strength of non-solid pins in electrical plugs and connectors. It complies with multiple international standards, including IEC 80884-1 Figure 14, VDE 0620 Bild 12, IEC 60320 Figure 2, and IS 1293 Figure 31—making it a versatile tool for global plug manufacturers and certification labs.
Non-solid pins (common in power plugs, appliance connectors, and industrial sockets) are prone to deformation or breakage under mechanical stress. The ZLT-CXY1 addresses this by applying a controlled load to test the pin’s ability to withstand real-world forces (e.g., insertion/removal, accidental impacts). Its standard outfit includes a 100 N weight (for applying precise force) and a 4.8 mm diameter steel rod (for positioning and stabilizing the pin during tests)—both calibrated to meet the requirements of the referenced standards.
Manufactured in China, the ZLT-CXY1 is designed for ease of use and consistency. It has an MOQ of 1 unit, accepts payment via T/T, and is shipped from Guangzhou port. With a focus on reliability, the device ensures that non-solid pins meet safety standards, preventing electrical hazards (e.g., short circuits, exposed wires) caused by pin failure.
Technical Parameters
Parameter Category | Specification Details |
Model Number | ZLT-CXY1 |
Brand | ZLTJC |
Compliance Standards | IEC 80884-1 Figure 14, VDE 0620 Bild 12, IEC 60320 Figure 2, IS 1293 Figure 31 |
Core Application | Evaluate mechanical strength of non-solid pins in plugs/connectors |
Standard Outfit | 1 x 100 N weight; 1 x steel rod (4.8 mm diameter) |
Test Principle | Controlled force application to assess pin resistance to deformation/breakage |
Material (Key Components) | Steel (weight, rod) |
Product Origin | China |
MOQ | 1 unit |
Payment Term | T/T |
Shipping Port | Guangzhou, China |
Product Features
Multi-Standard Compatibility: Complies with IEC 80884-1, VDE 0620, IEC 60320, and IS 1293—eliminating the need for multiple test devices and supporting global plug certification (CE, VDE, ISI).
Precise Force Control: The 100 N weight applies a standardized load, ensuring consistent test results across batches and preventing over-testing or under-testing of non-solid pins.
Durable Test Components: The 4.8 mm diameter steel rod and steel weight resist deformation, maintaining their accuracy and reliability over repeated use.
User-Friendly Design: Simple setup and operation make the device accessible to lab technicians with minimal training, reducing test time and human error.
Versatile Application: Suitable for testing non-solid pins in power plugs, appliance connectors, industrial sockets, and other electrical components—adapting to different pin sizes and configurations.
Application
The ZLT-CXY1 Non-Solid Pins Test Apparatus is critical for industries involved in electrical plug and connector manufacturing, testing, and certification. Key applications include:
Plug Manufacturers: Testing non-solid pins in power plugs (e.g., Type C, Type G, Type I) to ensure they withstand insertion/removal forces and accidental impacts—preventing pin failure in daily use.
Appliance Brands: Verifying the mechanical strength of non-solid pins in appliance connectors (e.g., for refrigerators, washing machines) to comply with safety standards and avoid product recalls.
Certification Labs (e.g., VDE, BIS): Conducting third-party testing for plugs seeking VDE (Germany), ISI (India), or CE (EU) certification—ensuring compliance with regional standards.
Quality Control Departments: Performing incoming inspection of non-solid pins from suppliers, or batch testing during production to maintain consistent quality.
FAQ
What are “non-solid pins,” and why is their mechanical strength important?
Non-solid pins are electrical contact pins made from hollow or partially hollow materials (common in plugs to reduce weight and cost). Their mechanical strength is critical because weak pins can deform, bend, or break during use—leading to poor electrical contact, overheating, short circuits, or exposed wires (all serious safety hazards). The ZLT-CXY1 tests this strength to prevent such risks.
Which standards does the ZLT-CXY1 comply with, and why is this important?
The ZLT-CXY1 complies with IEC 80884-1, VDE 0620, IEC 60320, and IS 1293. This multi-standard compatibility is important because it allows manufacturers to test plugs for multiple global markets (e.g., EU, Germany, India) using a single device, saving time and cost.
What is included in the standard outfit of the ZLT-CXY1?
The standard outfit includes one 100 N weight (for applying test force) and one steel rod with a 4.8 mm diameter (for positioning the non-solid pin during testing). These components are pre-calibrated to meet the requirements of the referenced standards.
Can the ZLT-CXY1 test pins of different sizes?
Yes. While the standard steel rod is 4.8 mm in diameter, the device can be adapted to test pins of different sizes by using custom positioning accessories (available upon request from ZLTJC). This flexibility makes it suitable for a wide range of plug and connector designs.
What payment method is accepted for the ZLT-CXY1?
ZLTJC accepts T/T (Telegraphic Transfer) for orders of the ZLT-CXY1. For bulk orders or long-term partnerships, contact the sales team to discuss additional payment options.
| Weight : | 100N. |
| Steel rod : | diameter of 4,8 mm. |
